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Workbench legs mistake, how to fix?

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Previous Back to: Woodworking Methods and Techniques4 Replies

Welcome! / Forums / General Woodworking Discussions / Woodworking Methods and Techniques / Workbench legs mistake, how to fix?

  • This topic has 4 replies, 4 voices, and was last updated 2 years, 6 months ago by Tudor Oprea.
  • Author
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  • Tudor Oprea
    27 July 2020 at 10:37 am #671522

    Hi all,

    I made a rather stupid mistake while building the workbench. I have cut and prepared my legs only to find out at the end that one leg is shorter than the others with about 1 cm (25/64 in). I would really appreciate if you would give me some suggestions on the best way to fix this. The tools at my disposal are:
    * hand saw
    * tenon saw
    * scrub plane
    * smoothing plane
    * chisels

    Thank you in advance for any suggestions.

    Best regards,
    Tudor

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    Jon
    27 July 2020 at 11:09 am #671528

    Take away or add wood. A pad of quarter inch ply wood might get you in the ballpark. Otherwise very careful cross cutting of the three long legs using the knife wall method. A centimeter times three legs is a lot of end grain planing.

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    Darren
    27 July 2020 at 2:19 pm #671549

    If you haven’t cut any of the joints at the top I would pack that out with a piece of wood.

    If you have, then you can only add wood to the end, or make a new leg.

    I wouldn’t cut the other legs unless you have a jig of some sort, as it’s difficult to guarantee that all legs would end up the same when cutting by hand.

    Settings
    Benoît Van Noten
    27 July 2020 at 2:29 pm #671552

    If you haven’t cut the joints yet, make the two legs of the same length.
    Anyway, a leg-frame is topped with a “bearer”; so for that leg-frame (whether right or left) use a bearer which is 1 cm thicker than for the other leg-frame.

    Settings
    Tudor Oprea
    29 July 2020 at 8:40 pm #671870

    Thank you all for your suggestions. I ended up gluing a 1 cm slice of wood on top of the leg. I am thinking now to cut the mortise a bit further than 1 inch from the (new) top as i have to compensate for that glued piece, otherwise the chance of the upper part splitting will probably be greater?

    Cheers,
    Tudor

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