Reply To: Chisel guard DIY?
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I decided to try the milk jug (HDPE plastic) approach on a test chisel. While not pretty, it came out ok. I made the tip thicker to make it safer for me when pulling and pushing it on the chisel. I also cut a “window” into it so I can see when it’s fully seated.
Immediate notes:
– Quick to make. 5 minutes, including finding a jug, melting, and final forming.
– It is form-fitting to the specific chisel. I tried fitting to other chisels, and it didn’t fit anything else I had snugly.
– Very stiff, and may have shrunk a tad during cooling.
– Since it is stiff, it can be difficult to slide on and off. Finger slicing can be an issue depending on how you hold it. I put a drop of oil inside and over the course of a few times of putting on/taking off, it is getting easier. The oil should also act as a protectant over time, even though it won’t soak into the plastic like it might leather.
– I feel relatively confident that it would protect my chisel from a drop, due to the thickness of the tip. Sorry, not gonna test it.
If you decide to try this method:
– Do it in a well ventilated area. I didn’t smell fumes, but it is plastic. No telling what I might be breathing in.
– I recommend that you have a second person controlling the heat gun while you manage the jug/plastic and chisel.