Welcome! Forums General Woodworking Discussions Projects My first piece of furniture – sidecar cot in walnut and ash.

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  • #309609
    markdennehy
    Participant

    Original plan

    Started off with this idea and this rough-sawn timber:

    Original timber

    Insert five months of learning how to do stuff, buying new tools, and at least two months spent learning how to be a bandsaw and a planer thicknesser, and you get this:

    Finished cot

    Steambent (kiln-dried because I couldn’t find air-dried) walnut for the frame, ash slats and panels, poplar for the drawer sides and slips. Hide glue all round. Fifty-seven hand-cut mortice and tenon joints (one of which wound up in the wrong place and I hadn’t learnt that you could just plug the mortice and recut it). Drawbored some of the frame, wedged tenons for other bits. Dovetailing (through and half-blind) for the drawer. And glue blocks in various places.

    All I can see at the moment are the small errors all over the place, but as a first piece, I’m happy with it. Learnt a metric butt-load from Paul’s videos (and some tricks from other places), so just wanted to say thank you to him for making them and passing on the knowledge to everyone.

    #309618
    David B
    Participant

    Fascinating piece of furniture–I’ve never seen anything like it. You should be very proud of yourself. I know, I look at my own work and see the flaws but that’s because we are the creators and we take pride in what we do!

    #309631
    Matt McGrane
    Participant

    That is remarkable for a first piece. How in the world did you attach the slats to the steam-bent side rails?

    Matt, Northern California - Started a blog in 2016: http://tinyshopww.blogspot.com/

    #309638
    markdennehy
    Participant

    Mortice and tenon joints with curved tenon shoulders (and straight tenons at a tangent to the curve) Matt. And then lots of fettling to match the curves. The match isn’t perfect though.

    Cutting mortices

    Like that, only on the inside of the curved piece. It was fiddly, but it helped that the mortices are only three-sixteenths wide.

    Slats fitted

    Unfortunately, final assembly introduced some twist into the piece and the fit wasn’t as perfect as that in the end (there’s a good 2mm of gap in the worst spot).

    #309639
    entitydigital
    Participant

    Wow, that’s a great job! I’d be interested to know what you’d do differently if you built it again? Also it’d be good to know more about how you did the steam bending?

    Rob

    #309642
    markdennehy
    Participant

    I wouldn’t make it so darn complicated 😀
    Or so big – the thing is just the wrong side of “this is too big to build in this shed” (I work in an 8’x6′ shed in the garden).

    And I stole the steambending-in-a-bag idea from here: https://www.youtube.com/watch?v=50uXPPt8-VI

    More details on that here : http://www.stochasticgeometry.ie/2016/12/03/properly-bent/

    #309763
    Mike I
    Participant

    Very interesting and well done!

    The Walnut looks lovely and the curved rails look very artistic.

    What finish did you use, if any?

    #309769
    markdennehy
    Participant

    Thank you! The walnut pieces all had had four coats of shellac, sanded back after the second coat as per Paul’s description here; then the cot was assembled and the entire thing had three coats of Osmo thin wood wax. The drawer though just had three coats of shellac over both the walnut and the poplar sides. The shellac was made up as a two-pound cut — only it was a 24 gram cut because I’m a bit metric 😀
    metric cuts for shellac

    So 24g of button shellac from liberon and 80g of isopropyl alcohol (because kitchen digital scales and the tare button make this a lot easier to measure out).

    #309770
    Derek Long
    Participant

    Very nice!

    Derek Long
    Denver, Colorado

    #310133
    ehisey
    Participant

    That is a really nice piece of furniture.

    Tuscloosa, Alabama
    Lung T'an Hu Huesh Kung-fu Woodshop

    #310580
    prbayliss
    Participant

    If that’s your first piece then you should continue! You have talent!

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