Eight Drawer Cabinet of Dubious Origin

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  • #14613
    elvishefer
    Participant

    A little under a year ago I started on a woodworking venture and built Paul’s YouTube workbench. I made a six foot version from $3 SPF 2x4s from HD. The studs came in 8 foot lengths, and I was left with a stack of 2 foot off cuts.

    I decided to make a little 8 drawer cabinet to sit on my bench and hold the stuff I need regularly but not regularly enough to keep in the bench well.

    The 2 foot off cuts sat under my bench for a long time before I used them. I also had some longer pieces that, after settling, proved to be too twisted to be used back when I was building the bench:

    Stack of 2 foot off cuts, with some already missing.

    The finest HD 2x4s...

    I started with the 2 foot lengths. First, I ripped them in half with my mostly terrible saw:

    The saw isn't *that* bad... but with all the ripping I had to do, I would have preferred something built for the task.

    Then I squared and surfaced them. I was careful to keep track of book matches, but that probably wasn’t worth it in the end:

    Ready for paneling!

    Next I glued them into panels of appropriate size, using the book matches wherever possible. It was about here I learned about book matches and opposing grain direction, and how nasty it could be:

    I smoothed these with my smoothing plane, scrapers; whatever worked best at the time.

    The wood was generally terrible. Knots everywhere, reversing grain, and variable hardness like farm-grown, kiln-dried SPF can be. It was incredibly brittle in spots, and joinery was a challenge. I decided to skip the half blind dovetails I’d planned for the cabinet because the panels ended up being too thin. One centemeter tended to be my final thickness:

    The cabinet sides, top and bottom, showing joinery and one of two shop assistants.

    The dovetail joinery I decided on for the case.

    I made a couple of measuring errors that wouldn’t have happened if I had the discipline Paul always says is so important to learn. I remain part gorilla while in the shop. The cabinet, assembled:

    I can see the mistakes... curse of the woodworker.

    Next up was making the drawers. They were more work than I expected but the practice was good. I had two drawer sizes, tall and short. This is a neat method for ganging up dovetails (but you have to be careful not to push through to the piece underneath):

    I really enjoy dovetails!

    After I’d finished assembling the cabinet, and after my girlfriend saw it, the cabinet became destined for the living room instead of my bench. So I cheated a bit and bought a piece of pine for the drawer fronts, so I could have a nice grain pattern in the face. Also, in hindsight, the extra thickness of the fronts allowed for better half-blind dovetails. I used 1/4 inch Russian/Baltic birch ply for the bottoms.

    The drawer joinery.

    Tall drawers, assembled:

    The work was worth it... these joints are really strong, despite the thin drawer sides.

    The drawers are friction fit. This was a huge problem for me, because Toronto, Canada, where I live is undergoing a massive humidity wave that has lasted for 3 weeks. Humidity levels in my shop are 40% higher than normal, with the average humidity ranging from 85-95%. It’s a far cry from winter levels, when the baseboard heaters remove most of the moisture from the air. As such, the drawer sides kept expanding as I worked. The first fit:

    Fit... Shave... Fit... Shave... Fit.. Shave... etc. etc. etc. Despite my careful measuring!

    I finally got the drawers to fit, and finished them, and installed the pulls. In that time, perhaps with the added moisture of stain and finish, they expanded AGAIN, requiring another round of fitting. I went with some traditional ring pulls from Lee Valley:

    I used these on another project - they can be tricky to learn but went smoothly this time.

    And finally, the finished project in its living room home:

    Yay!

    I cannot with a clear conscience suggest anyone undertake a project quite like this. It was a royal pain, for mediocre results. Sure, it didn’t cost much, and I learned a TON (like never to do friction fit drawers again), but the end result could have been nicer had I started with better wood.

    The project was on and off my bench over four months.

    Thanks for letting me share!

    Halifax, Canada

    #14614
    George Bridgeman
    Participant

    Absolutely phenomenal work, Jeremy! Your patience in resawing all those 2x4s is very admirable. I’m not sure I’d have continued with it after the first few! You’ve learned one lesson I learned fairly recently as well – don’t use bad quality timber. It only causes problems and frustration!

    I think the piece looks great. I really like the drawer pulls, too. Try not to be too hard on yourself. We’re all very critical of our own projects but you should be proud that you’ve created something that’ll be in your home for a long time, and what you’ve learned along the way.

    Again, very impressive work and dedication. You’ve demonstrated the results that can be achieved with a bit (or a lot) of hard work, determination and resourcefulness. Kudos!

    Looking forward to your future projects.

    George.

    "To know and not do is to not know"

    #14615
    Ken
    Participant

    Real nice work Jeremy, great job. 😉

    #14617
    Eddy Flynn
    Participant

    great job jeremy its a credit to you that the other half wanted it in the house not on the bench thanks for sharing

    Eddy .. Liverpool, Merseyside, UK
    ,

    #14624
    Steve Follis
    Participant

    Wow!! Thats Awesome Jeremy!!

    Memphis, Tennessee

    #14625

    Although it might have been hard work, it came out very nice. Great job. This makes woodworking so enjoyable. You start with some pieces of wood and end with something nice like this.

    #14631
    elvishefer
    Participant

    Thanks for the kind words everyone!

    Halifax, Canada

    #14633
    kelly
    Participant

    Nice job. I admire what you did. You resawed some 2x4s, edge glued them to make wider panels, build dove tailed drawers that are friction fit. Nice work.

    Texas, USA

    #14643
    jgust747
    Participant

    Great job and from construction grade 2×4’s. what stain and finish did you use?

    Dallas, Texas

    #14645
    Mark Armstrong
    Participant

    Looks a very fine job considering what you made it out of. Excellent 😉

    Dagenham, Essex, England

    #14646
    Scott
    Participant

    Jeremy-

    If you can create that handsome chest out of 2×4’s, think of what you could do (and how much time saved) with larger boards…

    I am very inspired with your effort and end result.

    -Scott Los Angeles

    #14647
    elvishefer
    Participant

    Johan, I used Minwax Pre-stain conditioner, two coats of Minwax English Chestnut stain with a good soak time, three coats of Minwax Rub-On Poly (satin), and for kicks, sanded the outside (400 grit) and rubbed in some bee’s wax to kill the shine a bit and give it some depth.

    The wax was an experiment, and I’m not convinced it was worth it/required.

    Again, thank you everyone for the kind words!

    Halifax, Canada

    #14652
    Greg Merritt
    Participant

    Fantastic work Jeremy! I know its a lot of work to transform 2×4 lumber into something decent to work with. I’m a firm believer that we can build quality items from the wood that is available at the home center. There are limitations for sure, but a lot of possibilities. Yours is a fine example. Thanks for sharing.

    http://hillbillydaiku.com

    #14673

    Great Job, beautiful project))looks great with Teavana teapot))I have same tiny apartment, with same floor) interesting you manage to fit drill press, how you store your lumber? I”m wander if Paul can give advice for lumber racks in small places.Your project look really great Thanks for sharing.))

    Toronto, Canada

    #14675
    David Perrott
    Participant

    Wow that looks great! It gives me some ideas too. Never thought about ripping 2×4’s and gluing them up. I need to fix the run on my panel saw first. Love the cat too. Mine isn’t a climber so she doesn’t get on my bench.

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