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I think @lorenzojose hit the nail of the head with his “lightly burnishing” comment. As long as you are doing your router work before final smoothing, or scraping you should not have any lasting issues with the slight burnishing.
I completed this project at the beginning of the year and had a similar concern. I took my square and at each corner marked 3/16″ up from the top of the trim – I then planed the top of the carcase until I hit these new marks. I made no alterations to the specs for the lid, and fit it accordingly. I have had no issues.
Joe
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